1. Amaphuzu Obuhlungu Embonini: Kungani Ama-Crank Grinders Endabuko Evimbela Ukuphuma Kwasembonini

Isidingo somhlaba wonke sezingxenye ze-shaft ezi-eccentric ezinembayo ephezulu siyaqhubeka sikhula, ikakhulukazi ama-compressor e-HVAC, ama-camshaft ezimoto ezintsha zamandla kanye nama-robot reducer shafts. Abakhiqizi abaningi babhekene nezingqinamba ezine zokukhiqiza eziyinhloko ngemishini yokugaya emidala:

• Ukuzulazula okunembile ngemva kokusebenza isikhathi eside:Umhlahlandlela ojwayelekile oqondile uguga ngokushesha ngemva kwezinyanga ezingu-3-6 zomsebenzi oqhubekayo. Ukuguquguquka kokushisa okubangelwa ukushisa okuphezulu kokugaya kuholela ekubekezeleleni kokuzungeza ngaphandle kwencazelo, kudingeka isinxephezelo esivamile esenziwe ngesandla njalo emahoreni ama-2.
• Ukubopha okuningi kubangela izinga eliphezulu lokwenqatshwa:Ama-grinder endabuko agaya ububanzi obuyi-eccentric obuyi-1 kuphela ngokusethwa ngakunye. Ukuqaqa nokubopha okuphindaphindiwe kuletha iphutha lokubeka indawo ehlanganisiwe, izinga lokusikwa lihlala ku-8%-12%.
• Ukusebenza kahle kokukhiqiza okuphansi, umkhiqizo olinganiselwe:Izinqubo zokugaya ezihlukene ezingalingani kanye nezinqubo zokuqeda ukugaya zandisa isikhathi sokujikeleza kwengxenye eyodwa, azikwazi ukusekela ama-oda amakhulu avela ezimotweni ezizenzakalelayo kanye nemikhiqizo yokuqandisa.
• Ingozi efihliwe yokushayisana kanye nezindleko eziphezulu zokulungisa:Ngaphandle kokutholwa kwesikhala somoya ngesikhathi sangempela, ukushayisana kwesondo lokugaya noma i-workpiece kuvame ukwenzeka, okubangela ukulungiswa okubizayo kwe-spindle kanye nokuvalwa kokukhiqiza.
• Ibhekene nalezi zinkinga embonini yonke, ithimba le-Yuhen R&D lichithe iminyaka emi-2 lithuthukisa i-G1 crankshaft grinder. Lihlanganise ukulingisa kwe-finite element multi-physics kanye nomklamo ogcwele we-hydrostatic transmission, le modeli ixazulula zonke izindawo ezibuhlungu ezingenhla zokucubungula umgodi ongavamile.

2. Umklamo Wesakhiwo Somshini Ophelele kanye Nokuhlaziywa Kokwenziwa Kahle Kwezinto Eziphelele

2.1 Uhlaka Lombhede Wensimbi Eqinile Kakhulu

Zonke izingxenye zesisekelo, ikholomu kanye nesilayidi zisebenzisa insimbi ebhakiwe ebanzi esezingeni eliphezulu. Ngemva kokwelashwa kokuqeda ukucindezeleka kokuguga okwenziwe isikhathi esingaphezu kwezinyanga eziyi-6, umbhede ugwema ukuguquka kwesikhathi eside ngaphansi komthwalo osindayo oqhubekayo wamahora angama-24. Umklamo wokukhipha uwoyela othambekele embhedeni uvimbela ukusika ukunqwabelana koketshezi, ukungavuzi uwoyela, ukuhlanza nokulungisa okulula kwansuku zonke.

2.2 Ukuqinisekiswa Kokulingisa Insimu Ehlukahlukene Ngaphambi Kokukhiqizwa Okukhulu

Ngaphambi kokukhiqizwa okusemthethweni, yonke ingxenye ebalulekile ye-G1 idlula ukuhlaziywa kokucindezeleka okumile kwe-element finite element, ukuhlolwa kwemvamisa ye-resonance kanye nokulingisa ukuhlangana kokushisa koketshezi:

• Ukuhlolwa kokucindezeleka okuqinile:Ukuguqulwa okuphezulu kulawulwa ngaphakathi kwezinga le-micron ngaphansi komthwalo ogcwele wokugaya
• Ukuhlaziywa kwe-resonance:Gwema ukusebenza kwemvamisa ehambisana nesivinini sokujikeleza kwe-spindle, susa ukudlidliza kwesivinini esikhulu
• Ukulingisa ingcindezi yefilimu yamafutha e-hydrostatic:Lungiselela ukwakheka kwesikhala samafutha ukuze ulinganisele umthamo wokuthwala ofanayo

2.3 Inzuzo Eyinhloko: Uhlelo Lwesitimela Olugcwele Lwe-Hydrostatic Guide

Umhlahlandlela we-hydrostatic uyinzuzo eyinhloko yokuncintisana yama-grinder e-Yuhen anezinhlayiya eziyisishiyagalombili, ahlukile kubancintisani abajwayelekile be-linear guide.

• Izinto:Isisekelo esihlanganisiwe ngemuva kokunitha + ukwelashwa okucryogenic, ukuqina okuphezulu kakhulu, ukumelana nokugqwala
• Isimiso sokusebenza:Ukungqubuzana okumsulwa koketshezi phakathi kwezindawo zomhlahlandlela, ukuxhumana kwensimbi okuqondile akukho, akukho ukuguguleka ngisho nangemva kwamashumi eminyaka yokusebenza
• Inkomba yokunemba:Ukuqonda okungaphansi kuka-0.1μm / 500mm
• Ukuqina kokushisa:Isiteshi sokupholisa esakhelwe ngaphakathi emzimbeni womhlahlandlela, silawula ukwenyuka kwezinga lokushisa ngaphakathi kuka-±0.5°C ngesikhathi sokugaya isikhathi eside
• Impilo yesevisi:Impilo yesevisi yethiyori engenamkhawulo, cishe izindleko zokulungisa umhlahlandlela zero

3. Uhlelo Lokulawula Ukunemba Okugcwele Oluvaliwe kanye Namapharamitha Okunemba Okuyinhloko

3.1 Impendulo Egcwele Yombusi Wokuhlela Oqondile Kakhulu

I-G1 ihlomisa umbusi wegridi onesinqumo esiphezulu ongenisiwe njengokumiswa okujwayelekile, ilawula ngokuphelele uhlelo lokuphakelayo lwe-X-axis, akukho phutha lokudlulisela eliphakathi nendawo:

Yonke intshukumo yokudla yesondo lokugaya ilinganiswa ngesikhathi sangempela ngokugawula, uhlelo lwe-CNC lubuyisela ngokuzenzakalelayo ukuphambuka okuncane, luqinisekisa usayizi ohambisanayo wezinkulungwane zezinto zokusebenza kuqoqo elilodwa.

3.2 Uhlelo Lokulwa Nokungqubuzana Kwe-Marposs kanye Nokuthola Izikhala Zomoya Ku-inthanethi

Le module yokuphepha nokulinganisa ehlanganisiwe iyilungiselelo elijwayelekile le-G1, imisebenzi emibili eyinhloko:

• Ukuqapha ukuhlanzwa komoya ngesikhathi sangempela:Thola ibanga phakathi kwesondo lokugaya kanye ne-workpiece ngesikhathi sangempela, thumela i-alamu yesexwayiso kusenesikhathi uma isikhala sincane kakhulu, gwema ukushayisana okuqinile.
• Ukulinganisa ububanzi besondo lokugaya okuzenzakalelayo:Uhlelo luqopha usayizi wangempela wesondo ngokuguquguqukayo, lulungisa ukushaywa kwesiphakeli ngokuzenzakalelayo ngemva kokufakwa kwesondo, akukho pharamitha yokufaka ngesandla.

3.3 Isixhumi Esihlakaniphile Se-CNC Somuntu Nomshini

Uhlelo lokusebenza lwezithombe olusekelwe ku-Windows, imisebenzi emibili elula yabaqhubi befektri:

• Ukuhlela ku-inthanethi kwejika le-contour ye-shaft eccentric
• Ukungenisa umdwebo oqondile, ukukhiqiza ngokuzenzakalelayo uhlelo lokugaya oluphelele: Akukho uhlelo oluyinkimbinkimbi lwe-G-code oludingekayo ngesandla, kunciphisa umjikelezo wokuqeqeshwa komqhubi kusukela enyangeni eyi-1 kuya ezinsukwini ezi-3.

4. Umsebenzi Wokugaya Ohlanganisiwe Ohlanganisiwe We-Clamp One-Eccentric Multi-Eccentric

4.1 I-Logic Yokucubungula Eyingqayizivele Yezinto Zokusebenza Ezingavamile

Iningi lama-crankshaft grinders emakethe lingagaya indilinga eyodwa engavamile uma seliboshiwe. I-G1 ibona ukubopha kanye kuphela ukuze iqedele ukugaya ububanzi obungu-2 noma ngaphezulu obungavamile bangaphandle:

• Lungisa ingxenye yokusebenza ngezikhungo ezimbili noma i-hydraulic chuck
• I-C-axis torque motor ishayela i-workpiece ukuze ijikeleze ngesivinini esiguquguqukayo
• I-X-axis linear motor high-speed feed, ixhumanisa ukuxhumana ne-C-axis ukuze ilandele ukwakheka okungavamile
• Ukugaya okuphelele okungajwayelekile, ukuqeda okuyingxenye kanye nokuqeda ngaphandle kokuphinda kuhlanganiswe

4.2 Ukuqhathaniswa Kwedatha Yokusebenza Kahle Nokukhiqiza

4.2 Ukufaniswa Kwesipindle Kwamandla Okugaya Aqinile

I-spindle yesondo lokugaya isebenzisa isakhiwo sokufakwa esilungiselelwe izinto ezilinganiselwe, ithuthukisa ukuqina ngesikhathi sokususwa kwesitoko esinzima. Ingathwala amandla amakhulu okusika okugaya ukuze kusebenze kahle izinto zokufakelwa kanye nezimbobo ze-crankshaft ezibunjiwe, kungabikho zimpawu zokuxokozela ebusweni bezinto zokusebenza.

5. Umklamo Ohambisana Nokuzenzakalelayo, Ukufanisa Umugqa Wokukhiqiza Ongahleliwe

5.1 Isixhumanisi Sokuxhumeka Kwerobhothi Esijwayelekile Esigciniwe

I-G1 igcina isikhombimsebenzisi esiphelele sesignali yengalo yerobhothi engu-6-axis kanye ne-truss manipulator, isekela ukulayisha/ukukhulula ngokuzenzakalelayo ngokuphelele ngaphandle kokuguqulwa komshini:

• Ukudla okuzenzakalelayo kwe-workpiece
• Ukubopha nokubeka phakathi okuzenzakalelayo
• Ukutholwa kosayizi wobubanzi bangaphandle ku-inthanethi
• Ukugaya amasondo okuzenzakalelayo kanye nokufaka isinxephezelo
• Ukuhlunga umkhiqizo okuqediwe kanye nokufakwa kwenqwaba engenalutho

5.2 Amamojula Okuzenzakalelayo Okusizayo Ongakukhetha

Amakhasimende angakhetha amamojula asekelayo ngokuya ngokuhlelwa kwe-workshop:

• Uhlelo lokuhlunga uketshezi lokugaya lokushisa oluhlala lukhona olunezigaba eziningi: Ukunemba kokuhlunga okungu-0.01mm, gcina ubulukhuni bomphezulu womsebenzi buzinzile
• Umqoqi wenkungu kawoyela: Insimbi egcwele isembozo ongayikhetha, indawo yokusebenzela ehlanzekile, indawo yokusebenzela efanelekile yokunemba komoya
• Isiteshi sokuhlanza izinto zokusebenza ngokuzenzakalelayo: Susa izinsalela zokugaya ngaphambi kokulinganisa okungaxhunyiwe ku-inthanethi

5.3 Imodi Yokuphatha Imishini Eminingi Yomuntu Oyedwa

Ngemva kokulinganisa iyunithi yerobhothi, umqhubi oyedwa angathatha izintambo zamasethi angu-3-6 emishini yokugaya i-G1 ngesikhathi esisodwa. Izindleko zomsebenzi zincishiswe ngo-70% uma kuqhathaniswa nemodi yokondla ngesandla, zifanela kahle izimboni zaseYurophu, eNingizimu-mpumalanga ye-Asia ezinezindleko zomsebenzi eziphezulu.

6. Imboni Yezicelo Ezibanzi kanye Nemisebenzi Yomshini Ejwayelekile

6.1 Imboni Yokusetshenziswa Okuyinhloko 1: I-Refrigeration & Air Conditioning Compressor

Izingxenye zokucubungula eziyinhloko:I-crankshaft ye-compressor, i-shaft eccentric yesiqandisi, i-air conditioner rotary compressor

Imfuneko yokucubungula:Ubuyindilinga ≤1.5μm, usayizi webhetshi 5000-50000pcs ngenyanga

Inzuzo yemboni:Ukunemba okuzinzile kwe-G1 kuxazulula inkinga yomsindo we-compressor obangelwa ukuphambuka kobukhulu bomgodi ongavamile.

6.2 Imboni Yesicelo Esiyinhloko 2: Izimoto Ezintsha Zamandla

Izingxenye zokucubungula eziyinhloko:I-camshaft yenjini, ishafti engavamile yokushayela, ishafti ephakathi yenjini yamandla entsha

Imfuneko yokucubungula:Ukumelana nokukhathala okuphezulu, ukuqeda okuhlala njalo kobuso impilo ende yezingxenye zezimoto

6.3 Izinkambu Zokusebenza Ezisezingeni Eliphezulu Ezinwetshiwe

• Imishini yezindiza: Umgodi omncane okhethekile wokunemba ongavamile
• Amadivayisi ezokwelapha: Imishini yokufaka izingxenye ezincane ezingavamile
• Izingxenye ze-hydraulic kanye ne-pneumatic: I-hydraulic valve eccentric shaft
• I-Robot reducer: Umshini ocacile okhipha ngokunemba okuphezulu

6.4 Izinga Lekhwalithi Yomshini Wokusebenza

Ngemva kokugaya ngomshini we-G1:

• Ukuzungeza: ≤1.5μm
• Ukujiya: ≤2.5μm
• Ubulukhuni bomphezulu: Ra ≤0.25μm

7. Ukuvikelwa Okuphelele Kokuphepha Komshini kanye Nokusebenza Okuzinzile Kwesikhathi Eside

7.1 Indlela Yokuvikela Ukuphepha Enezingqimba Eziningi

• Uhlelo lwe-alamu yokulwa nokushayisana kwe-air gap
• Inkinobho yokumisa eziphuthumayo + isivikelo sokuvala umnyango wokuphepha
• Ukuvikelwa kokuvala okuzenzakalelayo kwe-spindle ngengcindezi ephansi kawoyela (umsebenzi okhethekile we-hydrostatic spindle)
• Idivayisi yokuvala ngokuzenzakalelayo elayisha kakhulu futhi eshisa kakhulu

7.2 Umklamo Wezindleko Zokulungisa Eziphansi

• Umhlahlandlela we-hydrostatic awugugi, akukho ukushintshwa komhlahlandlela ojwayelekile
• Uhlelo lokupholisa olujikelezayo lwandisa impilo yesevisi ye-spindle, umjikelezo wokugcinwa kwe-spindle iminyaka engaphezu kwemi-3
• Ithangi lokuhlunga uketshezi oluhlukanisiwe, ukuqaqa nokuhlanza okulula, ukunciphisa isikhathi sokuphumula

7.3 Izinga Lokulawula Ikhwalithi Ngaphambi Kokulethwa

I-G1 grinder ngayinye idlula esivivinyweni sokusebenza okuqhubekayo samahora angu-72 ngaphambi kokulethwa efektri:

1. Ukuhlolwa kokugaya umgodi oqhubekayo oqhubekayo
2. Ukutholwa okuphindaphindwayo okunembile njalo emahoreni ama-4
3. Ukuhlolwa okugcwele komsebenzi wokuxhumanisa okuzenzakalelayo
4. Ukuhlolwa kohlelo lokuvikela ukuphepha Yizo zonke izinkomba zokunemba kuphela ezihlala zizinzile lapho umshini ungapakishwa futhi ulethwe kumakhasimende.

8. Ukubambisana kanye nolwazi lokuxhumana, Ukuphela kwe-CTA

8.1 Kungani Ukhetha Imishini YaseBeijing Yuhen Njengomhlinzeki Wakho Womshini Wokugaya

• Umugqa womkhiqizo ophelele we-grinder ochungechunge oluyisishiyagalombili:Umhlinzeki wemishini yokugaya engenasikhungo / Eyi-cylindrical / Ehlanganisiwe / Efakiwe / Eqondile / Ene-Crankshaft / Ene-Camshaft / Ene-Thread grinder, umhlinzeki wemishini yokugaya eyodwa
• Isofthiwe yokulingisa uketshezi lwe-R&D ezimele, uhlelo lokulawula lwe-CNC oluzithuthukisile, ubuchwepheshe obuyisisekelo impahla yobuhlakani ezimele
• Isevisi eyenziwe ngokwezifiso:Umshini wokugaya ongewona ojwayelekile, umklamo womugqa wokukhiqiza ozenzakalelayo ogcwele ngokusho komdwebo womsebenzi
• Insizakalo yomhlaba wonke ngemuva kokuthengisa:Isiqondiso sevidiyo sonjiniyela waphesheya kwezilwandle, ukulethwa okusheshayo kwezingxenye ezisele
• Isevisi yamahhala:Ukulingisa inqubo yokusebenza, ukuhlolwa kokugaya isampula yamahhala, isiphakamiso sobuchwepheshe sobungcweti