Isikhungo Sokujika Esiqondile Se-VTL2500ATC

Isakhiwo sebhokisi eliyisisekelo, udonga olunemichilo ebanzi kanye nomklamo wodonga olunemichilo eminingi, kunganciphisa ukuguqulwa kokushisa, kungamelana nokucindezeleka okungaguquki, okuguquguqukayo kanye nokuguquguquka, ukuqinisekisa ukuqina kokuphakama kombhede kanye nokuqina okuphezulu. Ikholomu isebenzisa isakhiwo esikhethekile sohlobo lwebhokisi elilinganayo, esinganikeza ukwesekwa okuqinile kwetafula lesilayidi ngesikhathi sokusika okunzima, futhi siyindlela engcono kakhulu yokubonisa ukuqina okuphezulu nokunemba. Izimo ezijwayelekile zemishini yemishini zihambisana nezinga le-JIS/VDI3441.



Izici nezinzuzo

Idatha Yobuchwepheshe

Amavidiyo

Amathegi Omkhiqizo

Izici zamathuluzi omshini

1. Leli thuluzi lomshini lenziwe ngomklamo kanye nokwakhiwa kwesakhiwo se-Mihanna cast iron kanye nebhokisi okuthuthukisiwe, ngemva kokwelashwa okufanele kokufakelwa, kususa ukucindezeleka kwangaphakathi, izinto eziqinile, kuhlanganiswe nomklamo wesakhiwo sebhokisi, isakhiwo somzimba esiqinile kakhulu, ukuze umshini ube nokuqina namandla anele, wonke umshini ubonisa ikhono lokusika elinzima kanye nezici zokukhiqiza ngokunemba okuphezulu. I-beam iyisistimu yokuphakamisa enezinyathelo, enomklamo osebenzayo olula kakhulu, ongakhulisa amandla okusika anzima. Idivayisi yokubopha nokukhulula i-beam iwukukhulula i-hydraulic kanye nokubopha i-hydraulic.

2. Isitimela sesikwele se-Z-axis sisebenzisa indawo enkulu enqamulayo (250×250mm) ukuthuthukisa umthamo wokusika nokuqinisekisa ukuthi i-cylindricity iphakeme. Ikholomu yesilayidi yenziwe ngensimbi ye-alloy ngokusebenzisa i-annealing.

3. Ukunemba okuphezulu, ikhanda le-spindle eliqinile, umshini usebenzisa i-FANUC high horsepower spindle servo motor (amandla afinyelela ku-60/75KW).

4. Ama-shaft bearings amakhulu akhethwa kuma-cross roller bearings e-United States “TIMKEN” CROSS ROLLER noma ama-cross roller bearings aseYurophu “PSL”, anobubanzi bangaphakathi obungu-φ901 i-bearing aperture enkulu, enikeza umthwalo osindayo we-super axial kanye ne-radial. Lokhu kuthwala kungaqinisekisa ukusika okunzima isikhathi eside, ukunemba okuhle kakhulu, ukuzinza, ukungqubuzana okuphansi, ukushabalalisa ukushisa okuhle kanye nokusekelwa okuqinile kwe-spindle, okulungele ama-workpiece amakhulu kanye nokucutshungulwa kwama-workpiece angalingani.

5. Izici zokudlulisa:

1) Akukho msindo nokudluliselwa kokushisa ku-spindle.
2) Akukho ukudluliswa kokudlidliza ku-spindle ukuqinisekisa ikhwalithi yokusika.
3) Uhlelo lokuthambisa nokuhlukanisa i-spindle.
4) Ukusebenza kahle kokudlulisa (ngaphezu kuka-95%).
5) Uhlelo lokushintsha lulawulwa yifoloko yegiya, futhi ukushintsha kuzinzile.

6. Izici zokuthwala ama-roller ohlobo oluhlukile:

1) I-roller ephindwe kabili ithatha isikhala esisodwa kuphela se-roller yomugqa, kodwa iphuzu lokusetshenziswa kwayo alincishisiwe.
2) Hlala endaweni encane, ubude obuphansi bombhede, kulula ukuyisebenzisa.
3) Isikhungo esiphansi samandla adonsela phansi, amandla amancane e-centrifugal.
4) Ukusebenzisa i-Teflon njenge-bearing retainer, i-inertia incane, futhi ingasebenza nge-torque ephansi.
5) Ukushisa okufanayo, ukuguguleka okuncane, impilo ende.
6) Ukuqina okuphezulu, ukunemba okuphezulu, ukumelana nokudlidliza, ukuthambisa okulula.

7. I-X/Z axis isebenzisa i-FANUC AC enweba imoto kanye nesikulufu sebhola esikhulu (ukunemba kwe-C3, imodi yokudonsa ngaphambi kokudonsa, ingaqeda ukwanda kokushisa, ithuthukise ukuqina) ukudluliselwa okuqondile, akukho phutha eliqongelelwe lokushayela ibhande, ukuphindaphinda kanye nokunemba kokubeka. Ama-bearings ebhola aqondile asetshenziswa ukusekela.

8. Umtapo wolwazi wommese we-ATC: Indlela yokushintsha amathuluzi ngokuzenzakalelayo iyasetshenziswa, futhi umthamo womtapo wolwazi wommese u-12. Uhlobo lwe-Shank 7/24taper BT-50, isisindo esiphezulu sethuluzi elilodwa singu-50kg, umthwalo omkhulu wolwazi womtapo wolwazi wamathuluzi u-600 kg, idivayisi yokusika eyakhelwe ngaphakathi, ingapholisa impilo ye-blade, ngaleyo ndlela inciphise izindleko zokucubungula.

9. Ibhokisi likagesi: Ibhokisi likagesi lifakwe i-air conditioner ukuze linciphise ngempumelelo izinga lokushisa langaphakathi lebhokisi likagesi futhi liqinisekise ukuzinza kohlelo. Ingxenye yezintambo yangaphandle inepayipi lenyoka elivikelayo, elingamelana nokushisa, uwoyela namanzi.

10. Uhlelo lokuthambisa: Umshini uqoqa uwoyela othomathikhi othomathikhi othomathikhi, onesistimu yokuphakelwa uwoyela ethuthukisiwe ethomathikhi, enesikhathi, inani, ingcindezi engaguquki, indlela ngayinye yokuhlinzeka ngenani lamafutha ngesikhathi esifanele nelifanele endaweni ngayinye yokuthambisa, ukuqinisekisa ukuthi indawo ngayinye yokuthambisa ithola uwoyela wokugcoba, ukuze ukusebenza komshini isikhathi eside kungakhathazeki.

11. I-X/Z axis iyithebula elishelelayo elinohlobo lwebhokisi elilinganayo. Ngemva kokwelashwa ngokushisa, indawo eshelelayo ihlanganiswa nepuleti eligugile (i-Turcite-B) ukuze kwakhiwe iqembu letafula elishelelayo elinembile elinokunemba okuphezulu kanye nokungqubuzana okuphansi.


  • Okwedlule:
  • Olandelayo:

  • Imodeli Imininingwane I-VTL2500ATC
    Ububanzi obukhulu obujikelezayo mm Ø3000
    Ububanzi obukhulu bokusika mm Ø2800
    Ukuphakama okuphezulu kwe-workpiece mm 1600
    Isisindo esiphezulu esicutshunguliwe kg 15000
    I-jaw chuck yesandla engu-8T mm Ø2500
    Isivinini Sokujika Siphansi i-rpm 1~40
    Isivinini Sesipinde Esiphezulu i-rpm 40~160
    I-torque ephezulu ye-spindle I-Nm 68865
    Umfutho womthombo womoya I-MPa 1.2
    Ububanzi bangaphakathi bebhereyi yomgodi oyinhloko mm Ø901
    Uhlobo lokuphumula kwethuluzi   I-ATC
    Inani lamathuluzi angafakwa ama-pcs 12
    Ifomu le-Hilt   I-BT50
    Usayizi omkhulu wokuphumula kwethuluzi mm 280W×150T×380L
    Isisindo esikhulu samathuluzi kg 50
    Umthwalo omkhulu wesitolo sommese kg 600
    Isikhathi sokushintsha ithuluzi isekhondi 50
    Ukuhamba kwe-X-axis mm -900,+1600
    Ukuhamba kwe-Z-axis mm 1200
    Ibanga lokuphakamisa imisebe mm 1150
    Ukufuduka okusheshayo ku-X-axis m/min 10
    Ukufuduka okusheshayo kwe-Z-axis m/min 10
    Injini ye-spindle FANUC kw 60/75
    I-X axis servo motor FANUC kw 7
    Injini ye-servo ye-Z axis FANUC kw 7
    Injini ye-hydraulic kw 2.2
    Ukusika imoto kawoyela kw 3
    Umthamo kawoyela we-hydraulic L 130
    Umthamo wamafutha okugcoba L 4.6
    Ibhakede lokusika L 1100
    Ubude bokubonakala komshini x ububanzi mm 6840×5100
    Ukuphakama komshini mm 6380
    Isisindo somshini kg 55600
    Umthamo kagesi ophelele I-KVA 115
    Bhala umlayezo wakho lapha bese uwuthumela kithi