I-G1 Ultra Precision Crankshaft Grinder | Isixazululo Esiqinile Esingenamanzi Sokukhiqiza I-Eccentric Shaft & Compressor Crankshaft

Umkhiqizo I-Beijing Yuhen Machinery Co., Ltd.
Umkhiqizo Oyinhloko Isigayo se-G1 Crankshaft
Isicelo I-Refrigeration Compressor / I-New Energy Auto / I-Aerospace / I-Medical Precision Shaft

1. Amaphuzu Obuhlungu Embonini: Kungani Ama-Crank Grinders Endabuko Evimbela Ukuphuma Kwasembonini

Isidingo somhlaba wonke sezingxenye ze-shaft ezi-eccentric ezinembayo ephezulu siyaqhubeka sikhula, ikakhulukazi ama-compressor e-HVAC, ama-camshaft ezimoto ezintsha zamandla kanye nama-robot reducer shafts. Abakhiqizi abaningi babhekene nezingqinamba ezine zokukhiqiza eziyinhloko ngemishini yokugaya emidala:

(1) Ukuzulazula okunembile ngemva kokusebenza isikhathi eside Umhlahlandlela ojwayelekile oqondile uguga ngokushesha ngemva kwezinyanga ezingu-3-6 zomsebenzi oqhubekayo. Ukuguquguquka kokushisa okubangelwa ukushisa okuphezulu kokugaya kuholela ekubekezeleleni kokuzungeza ngaphandle kwencazelo, kudingeka isinxephezelo esivamile esenziwe ngesandla njalo emahoreni ama-2.
(2) Ukubopha okuningi kubangela izinga eliphezulu lokwenqatshwa Ama-grinder endabuko agaya ububanzi obuyi-eccentric obuyi-1 kuphela ngokusethwa ngakunye. Ukuqaqa nokubopha okuphindaphindiwe kuletha iphutha lokubeka indawo ehlanganisiwe, izinga lokusikwa lihlala ku-8%-12%.
(3) Ukusebenza kahle kokukhiqiza okuphansi, umkhiqizo olinganiselwe Izinqubo zokugaya ezihlukene ezingahlelekile kanye nezindlela zokuqeda ukugaya zandisa isikhathi sokujikeleza kwengxenye eyodwa, azikwazi ukusekela ama-oda amakhulu avela ezimotweni ezizenzakalelayo kanye nemikhiqizo yokuqandisa.
(4) Ingozi efihliwe yokushayisana kanye nezindleko eziphezulu zokulungisa Ngaphandle kokutholwa kwesikhala somoya ngesikhathi sangempela, ukushayisana kwesondo lokugaya noma i-workpiece kuvame ukwenzeka, okubangela ukulungiswa okubizayo kwe-spindle kanye nokuvalwa kokukhiqiza.
(5) Isixazululo Nokusungula Izinto Ezintsha Ibhekene nalezi zinkinga embonini yonke, ithimba le-Yuhen R&D lichithe iminyaka emi-2 lithuthukisa i-G1 crankshaft grinder. Lihlanganise ukulingisa kwe-finite element multi-physics kanye nomklamo ogcwele we-hydrostatic transmission, le modeli ixazulula zonke izindawo ezibuhlungu ezingenhla zokucubungula umgodi ongavamile.

2. Umklamo Wesakhiwo Somshini Ophelele kanye Nokuhlaziywa Kokwenza Izinto Eziphelele Zibe Ngcono

2.1 Uhlaka Lombhede Wensimbi Eqinile Kakhulu

Zonke izingxenye zesisekelo, ikholomu kanye nesilayidi zisebenzisa insimbi ebhakiwe ebanzi esezingeni eliphezulu. Ngemva kokwelashwa kokuqeda ukucindezeleka kokuguga okwenziwe isikhathi esingaphezu kwezinyanga eziyi-6, umbhede ugwema ukuguquka kwesikhathi eside ngaphansi komthwalo osindayo oqhubekayo wamahora angama-24. Umklamo wokukhipha uwoyela othambekele embhedeni uvimbela ukusika ukunqwabelana koketshezi, ukungavuzi uwoyela, ukuhlanza nokulungisa okulula kwansuku zonke.

2.2 Ukuqinisekiswa Kokulingisa Insimu Ehlukahlukene Ngaphambi Kokukhiqizwa Okukhulu

Ngaphambi kokukhiqizwa okusemthethweni, yonke ingxenye ebalulekile ye-G1 idlula ukuhlaziywa kokucindezeleka okumile kwe-element finite element, ukuhlolwa kwemvamisa ye-resonance kanye nokulingisa ukuhlangana kokushisa koketshezi:

Ukuhlolwa kokucindezeleka okuqinile:Ukuguqulwa okuphezulu kulawulwa ngaphakathi kwezinga le-micron ngaphansi komthwalo ogcwele wokugaya

Ukuhlaziywa kwe-resonance:Gwema ukusebenza kwemvamisa ehambisana nesivinini sokujikeleza kwe-spindle, susa ukudlidliza kwesivinini esikhulu

Ukulingisa ingcindezi yefilimu yamafutha e-hydrostatic:Lungiselela ukwakheka kwesikhala samafutha ukuze ulinganisele umthamo wokuthwala ofanayo

2.3 Inzuzo Eyinhloko: Uhlelo Lwesitimela Olugcwele Lwe-Hydrostatic Guide

Umhlahlandlela we-hydrostatic uyinzuzo eyinhloko yokuncintisana yama-grinder e-Yuhen anezinhlayiya eziyisishiyagalombili, ahlukile kubancintisani abajwayelekile be-linear guide.

  • Izinto Isisekelo esihlanganisiwe ngemuva kokunitha + ukwelashwa kwe-cryogenic, ukuqina okuphezulu kakhulu, ukumelana nokugqwala
  • Isimiso Ukungqubuzana okumsulwa koketshezi phakathi kwezindawo zomhlahlandlela, ukuxhumana kwensimbi okuqondile akukho, akukho ukuguguleka ngisho nangemva kwamashumi eminyaka yokusebenza
  • Ukunemba Ukuqonda okungaphansi kuka-0.1μm / 500mm
  • Ukushisa Isiteshi sokupholisa esakhelwe ngaphakathi emzimbeni womhlahlandlela, lawula ukukhuphuka kwezinga lokushisa ngaphakathi kwe-±0.5℃ ngesikhathi sokugaya isikhathi eside
  • Impilo Impilo yesevisi yethiyori engenamkhawulo, cishe izindleko zokulungisa umhlahlandlela zero

3. Uhlelo Lokulawula Ukunemba Okugcwele Oluvaliwe kanye Namapharamitha Okunemba Okuyinhloko

3.1 Impendulo Egcwele Yombusi Wokuhlela Oqondile Kakhulu

I-G1 ihlomisa umbusi wegridi onesinqumo esiphezulu ongenisiwe njengokumiswa okujwayelekile, ilawula ngokuphelele uhlelo lokuphakelayo lwe-X-axis, akukho phutha lokudlulisela eliphakathi nendawo:

Into Eqondile Inkomba Yobuchwepheshe
Isixazululo esincane se-grating 0.0001 mm
Ukunemba kokubeka i-X-axis 0.0012 mm
Ukunemba kokubekwa okuphindaphindiwe kwe-X-axis 0.0011 mm

Yonke intshukumo yokudla yesondo lokugaya ilinganiswa ngesikhathi sangempela ngokugawula, uhlelo lwe-CNC lubuyisela ngokuzenzakalelayo ukuphambuka okuncane, luqinisekisa usayizi ohambisanayo wezinkulungwane zezinto zokusebenza kuqoqo elilodwa.

3.2 Uhlelo Lokulwa Nokungqubuzana Kwe-Marposs kanye Nokuthola Izikhala Zomoya Ku-inthanethi

Le module yokuphepha nokulinganisa ehlanganisiwe iyilungiselelo elijwayelekile le-G1, imisebenzi emibili eyinhloko:

(1) Ukuqapha ukuhlanzwa komoya ngesikhathi sangempela Thola ibanga phakathi kwesondo lokugaya kanye ne-workpiece ngesikhathi sangempela, thumela i-alamu yesexwayiso kusenesikhathi uma isikhala sincane kakhulu, gwema ukushayisana okuqinile.
(2) Ukulinganisa ububanzi besondo lokugaya ngokuzenzakalelayo Uhlelo luqopha usayizi wangempela wesondo ngokuguquguqukayo, lulungisa ukushaywa kwesiphakeli ngokuzenzakalelayo ngemva kokufakwa kwesondo, akukho pharamitha yokufaka ngesandla.

3.3 Isixhumi Esihlakaniphile Se-CNC Somuntu Nomshini

Uhlelo lokusebenza lwezithombe olusekelwe ku-Windows, imisebenzi emibili elula yabaqhubi befektri:

Ukuhlela ku-inthanethi kwejika le-contour ye-shaft eccentric

Ukungenisa umdwebo oqondile, ukukhiqiza ngokuzenzakalelayo uhlelo lokugaya oluphelele

Akukho zinhlelo eziyinkimbinkimbi ze-G-code ezidingekayo, nciphisa umjikelezo wokuqeqeshwa komqhubi kusukela enyangeni eyodwa kuya ezinsukwini ezi-3.

4. Umsebenzi Wokugaya Ohlanganisiwe Ohlanganisiwe We-Clamp One-Eccentric Multi-Eccentric

4.1 I-Logic Yokucubungula Eyingqayizivele Yezinto Zokusebenza Ezingavamile

Iningi lama-crankshaft grinders emakethe lingagaya indilinga eyodwa engavamile uma seliboshiwe. I-G1 ibona ukubopha kanye kuphela ukuze iqedele ukugaya ububanzi obungu-2 noma ngaphezulu obungavamile bangaphandle:

1. Lungisa ingxenye yokusebenza ngezikhungo ezimbili noma i-hydraulic chuck
2. I-C-axis torque motor ishayela i-workpiece ukuze ijikeleze ngesivinini esiguquguqukayo
3. I-X-axis linear motor high-speed feed, ixhumanisa ukuxhumana ne-C-axis ukuze ilandele ukwakheka okungavamile
4. Ukugaya okuphelele okungajwayelekile, ukuqeda okuyingxenye kanye nokuqeda ngaphandle kokuphinda kuhlanganiswe

4.2 Ukuqhathaniswa Kwedatha Yokusebenza Kahle Nokukhiqiza

Inkomba I-Grinder Evamile Yendabuko I-Yuhen G1 Crankshaft Grinder Umphumela Wokukhushulwa
Isikhathi sokucubungula isiqephu esisodwa imizuzu eyi-12 imizuzu engu-8 Londoloza isikhathi somjikelezo esingu-33%
Izinga lokwenqatshwa kweqembu 8%-12% ≤0.5% Izindleko ezisele zincishiswe ngaphezu kuka-90%
Imvamisa yesinxephezelo esenziwe ngesandla Njalo emahoreni ama-2 Kanye ngeshifti ngayinye (amahora angu-8) Nciphisa umsebenzi wezandla
Isikali seqembu elifanele Iqembu elincane elingaphansi kwama-500pcs Ukukhiqizwa ngobuningi okungaphezu kwama-pcs ayi-10,000 Sekela ama-oda amakhulu e-OEM

4.2 Ukufaniswa Kwesipindle Kwamandla Okugaya Aqinile

I-spindle yesondo lokugaya isebenzisa isakhiwo sokufakwa esilungiselelwe izinto ezilinganiselwe, ithuthukisa ukuqina ngesikhathi sokususwa kwesitoko esinzima. Ingathwala amandla amakhulu okusika okugaya ukuze kusebenze kahle izinto zokufakelwa kanye nezimbobo ze-crankshaft ezibunjiwe, kungabikho zimpawu zokuxokozela ebusweni bezinto zokusebenza.

5. Umklamo Ohambisana Nokuzenzakalelayo, Ukufanisa Umugqa Wokukhiqiza Ongahleliwe

5.1 Isixhumanisi Sokuxhumeka Kwerobhothi Esijwayelekile Esigciniwe

I-G1 igcina isikhombimsebenzisi esiphelele sesignali yengalo yerobhothi engu-6-axis kanye ne-truss manipulator, isekela ukulayisha/ukukhulula ngokuzenzakalelayo ngokuphelele ngaphandle kokuguqulwa komshini:

1 Ukudla okuzenzakalelayo kwe-workpiece
2 Ukubopha nokubeka phakathi okuzenzakalelayo
3 Ukutholwa kosayizi wobubanzi bangaphandle ku-inthanethi
4 Ukugaya amasondo okuzenzakalelayo kanye nokufaka isinxephezelo
5 Ukuhlunga umkhiqizo okuqediwe kanye nokufakwa kwenqwaba engenalutho

5.2 Amamojula Okuzenzakalelayo Okusizayo Ongakukhetha

Amakhasimende angakhetha amamojula asekelayo ngokuya ngokuhlelwa kwe-workshop:

(1) Uhlelo lokuhlunga uketshezi lokugaya lokushisa oluhlala lukhona olunezigaba eziningi:Ukunemba kwesihlungi okungu-0.01mm, gcina ukugoba kobuso bomsebenzi kuzinzile

(2) Umqoqi wenkungu yamafutha:Insimbi egcwele isembozo ongayikhetha, indawo yokusebenzela ehlanzekile, indawo yokusebenzela efanelekile yokunemba komoya

(3) Isiteshi sokuhlanza izinto zokusebenza ngokuzenzakalelayo:Susa insalela yokugaya ngaphambi kokulinganisa ungaxhunyiwe ku-inthanethi

5.3 Imodi Yokuphatha Imishini Eminingi Yomuntu Oyedwa

Ngemva kokulinganisa iyunithi yerobhothi, umqhubi oyedwa angathatha izintambo zamasethi angu-3-6 emishini yokugaya i-G1 ngesikhathi esisodwa. Izindleko zomsebenzi zincishiswe ngo-70% uma kuqhathaniswa nemodi yokondla ngesandla, zifanela kahle izimboni zaseYurophu, eNingizimu-mpumalanga ye-Asia ezinezindleko zomsebenzi eziphezulu.

6. Imboni Yezicelo Ezibanzi kanye Nemisebenzi Yomshini Ejwayelekile

6.1 Imboni Yokusetshenziswa Okuyinhloko 1: I-Refrigeration & Air Conditioning Compressor

Izingxenye zokucubungula eziyinhloko:I-crankshaft ye-compressor, i-shaft eccentric yesiqandisi, i-air conditioner rotary compressor
Imfuneko yokucubungula:Ubuyindilinga ≤1.5μm, usayizi webhetshi 5000-50000pcs ngenyanga
Inzuzo yemboni:Ukunemba okuzinzile kwe-G1 kuxazulula inkinga yomsindo we-compressor obangelwa ukuphambuka kobukhulu bomgodi ongavamile.

6.2 Imboni Yesicelo Esiyinhloko 2: Izimoto Ezintsha Zamandla

Izingxenye zokucubungula eziyinhloko:I-camshaft yenjini, ishafti engavamile yokushayela, ishafti ephakathi yenjini yamandla entsha
Imfuneko yokucubungula:Ukumelana nokukhathala okuphezulu, ukuqeda okuhlala njalo kobuso impilo ende yezingxenye zezimoto

6.3 Izinkambu Zokusebenza Ezisezingeni Eliphezulu Ezinwetshiwe

  • (1) Imishini yezindiza:Umgodi omncane okhethekile wokunemba ongavamile
  • (2) Amadivayisi ezokwelapha:Imishini yokufaka izingxenye ezincane ezingavamile
  • (3) I-Hydraulic kanye ne-pneumatic:I-valve ye-hydraulic shaft eccentric
  • (4) I-Robot reducer:Umshini ophuma ngokunemba okuphezulu

6.4 Izinga Lekhwalithi Yomshini Wokusebenza

Ngemva kokugaya ngomshini we-G1:

Ukuzungeza ≤1.5μm
Ukubumbana ≤2.5μm
Ubulukhuni Bomphezulu I-Ra ≤0.25μm

7. Ukuvikelwa Okuphelele Kokuphepha Komshini kanye Nokusebenza Okuzinzile Kwesikhathi Eside

7.1 Indlela Yokuvikela Ukuphepha Enezingqimba Eziningi

(1) Ukuvimbela Ukungqubuzana Uhlelo lwe-alamu yokulwa nokushayisana kwe-air gap
(2) Ukukhiya Okungokoqobo Inkinobho yokumisa eziphuthumayo + isivikelo sokuvala umnyango wokuphepha
(3) Ukuvikelwa Kwengcindezi Ukuvikelwa kokuvala okuzenzakalelayo kwe-spindle ngengcindezi ephansi kawoyela (umsebenzi okhethekile we-hydrostatic spindle)
(4) Ukuvikelwa Kokushisa Idivayisi yokuvala ngokuzenzakalelayo elayisha kakhulu futhi eshisa kakhulu

7.2 Umklamo Wezindleko Zokulungisa Eziphansi

Umhlahlandlela we-Hyrostatic awugugi, akukho ukushintshwa komhlahlandlela ojwayelekile

Uhlelo lokupholisa olujikelezayo lwandisa impilo yesevisi ye-spindle, umjikelezo wokugcinwa kwe-spindle iminyaka engaphezu kwemi-3

Ithangi lokuhlunga uketshezi oluhlukanisiwe, ukuqaqa nokuhlanza okulula, ukunciphisa isikhathi sokuphumula

7.3 Izinga Lokulawula Ikhwalithi Ngaphambi Kokulethwa

I-G1 grinder ngayinye idlula esivivinyweni sokusebenza okuqhubekayo samahora angu-72 ngaphambi kokulethwa efektri:

01 Ukuhlolwa kokugaya umgodi oqhubekayo oqhubekayo
02 Ukutholwa okuphindaphindwayo okunembile njalo emahoreni ama-4
03 Ukuhlolwa okugcwele komsebenzi wokuxhumanisa okuzenzakalelayo
04 Ukuhlolwa kohlelo lokuvikela ukuphepha Yizo zonke izinkomba zokunemba kuphela ezihlala zizinzile lapho umshini ungapakishwa futhi ulethwe kumakhasimende.

8. Ukubambisana kanye nolwazi lokuxhumana, Ukuphela kwe-CTA

8.1 Kungani Ukhetha Imishini YaseBeijing Yuhen Njengomhlinzeki Wakho Womshini Wokugaya

(1) Umugqa womkhiqizo ophelele we-grinder ochungechunge oluyisishiyagalombili:Umhlinzeki wemishini yokugaya engenasikhungo / Eyi-cylindrical / Ehlanganisiwe / Efakiwe / Eqondile / Ene-Crankshaft / Ene-Camshaft / Ene-Thread grinder, umhlinzeki wemishini yokugaya eyodwa

(2) Isofthiwe yokulingisa uketshezi lwe-R&D ezimele:uhlelo lokulawula lwe-CNC oluzithuthukisile, ubuchwepheshe obuyisisekelo obuzimele bempahla yobuhlakani

(3) Isevisi eyenziwe ngokwezifiso:Umshini wokugaya ongewona ojwayelekile, umklamo womugqa wokukhiqiza ozenzakalelayo ogcwele ngokusho komdwebo womsebenzi

(4) Insizakalo yomhlaba wonke ngemuva kokuthengisa:Isiqondiso sevidiyo sonjiniyela waphesheya kwezilwandle, ukulethwa okusheshayo kwezingxenye ezisele

(5) Isevisi yamahhala:Ukulingisa inqubo yokusebenza, ukuhlolwa kokugaya isampula yamahhala, isiphakamiso sobuchwepheshe sobungcweti

Imniningwano Yokuxhumana

Igama Lenkampani:I-Beijing Yuhen Machinery Co., Ltd.
Ikheli:1809, Isitezi se-15, Isakhiwo 1, No. B12 Zhongguancun South Street, Haidian District, Beijing
Umuntu othintwayo:I-Ivy
I-WhatsApp:+86-189-2559-3414
Ucingo / i-WeChat:+86-189-2559-7030

Ukubizelwa Esenzweni

Uma ifektri yakho inenkinga yokusebenza kahle okuphansi kanye nokunemba okungazinzile kokucutshungulwa kwe-crankshaft/eccentric shaft, sicela uthumele imidwebo yakho yomsebenzi, isidingo se-batch kanye nokuhlelwa kwe-workshop ku-imeyili yethu. Unjiniyela wethu wokugaya ophezulu uzophendula ngesisombululo esenziwe ngokwezifiso kanye nesilinganiso zingakapheli amahora angama-24 okusebenza. Siphinde sisekele ukuhlolwa kwefektri endaweni kanye nokuhlolwa kokusebenza komshini kumakhasimende omhlaba wonke.


Isikhathi sokuthunyelwe: Julayi-30-2026